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  1. #1
    Join Date
    Dec 2007
    Location
    Adelaide
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    1

    Default Classical guitar - bending the sides

    I am building a classical guitar using Macassar mahogany for the sides and back. I'm getting towards the stage where I need to bend the sides to the necessary voluptuous curves. I don't want to invest $200 plus in a bending iron for this project and wondered if there was anyone out there (preferably in or around Adelaide) who had a suitable device which I might be able to use. Otherwise I thought I might try to hash one up using some aluminium mast section and an incandescent light bulb.

    Alternatively, has anyone any tips to offer about bending thin (about 2mm. thick and 100mm. wide) solid hardwood like this by steaming?
    Any help or advice would be gratefully received.

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  3. #2
    Join Date
    Nov 2006
    Location
    Adelaide
    Posts
    79

    Default

    I am also in the planning stages of my first acoustic, so I can't give you actual experience. As a start though have you read these:

    http://www.woodworkforums.ubeaut.com...hlight=bending

    http://www.woodworkforums.ubeaut.com...hlight=bending

    http://www.woodworkforums.ubeaut.com...hlight=bending

    I plan to try a piece of galv pipe (about 2 inch diameter) held in vice heated with a heat gun, only cause i already have those. You can also use a butane torch such as in the book by Cumpiano. Other option is making or buying a fox style bender using light bulbs for the heat source, I have no instructions on how to make one though sorry.
    Good luck!
    Cheers
    Archer
    Never argue with idiots, they drag you down to their level and beat you with experience - Dilbert

  4. #3
    Join Date
    May 2007
    Location
    Blue Mountains
    Posts
    2,613

    Default

    Hi guys,

    There are lots of resources on the web for cheap "Fox" style benders,

    http://www.mimf.com/archives/sidebend2.htm
    http://www.lint.org/TechNotes/Bending/sidebending.html

    This one seems one of the cheapest; http://jcjonesguitars.netfirms.com/sidebend2.htm

    There are also lots of home made pipe benders, basically a galv tube with an element or other heat source.

    There are also a heap of posts in this form. Search "Side Bending" or "Guitar Sides".

    I bought me one as I dont have access to metal working gear, from Gilet in Sydney. Works well but, as you note, expensive.

    Sebastiaan
    "We must never become callous. When we experience the conflicts ever more deeply we are living in truth. The quiet conscience is an invention of the devil." - Albert Schweizer

    My blog. http://theupanddownblog.blogspot.com

  5. #4
    Join Date
    Sep 2007
    Location
    Sydney
    Posts
    489

    Default

    Hi,

    I'm not an acoustic builder, but I've heard of people using a bar and puting BBQ charcoal inside to heat up the bar. Probably smoke you out, but I suppose it would work?

    Good luck

    Peter

  6. #5
    Join Date
    Aug 2007
    Location
    Sydney, Australia
    Posts
    2

    Default

    Jim williams book has simple destructions on how to build a fox style side bender.
    You can get that book from Gilet, or probably borrow it from a library via inter library loan.

    I'f you're inexprienced at bending wood I'd recommend taking the effort to make a propper fox style machine, and get it professionally wired with a circuit breaker.

    Here are some quickie side bender building links:

    http://www.lint.org/TechNotes/lowcostbender.html

    http://www.ukuleles.com/BuildingHowTo/sidebend.html

    Cheers,
    Claire

  7. #6
    Join Date
    Oct 2007
    Location
    Santa Cruz, CA, USA
    Age
    80
    Posts
    44

    Default

    Luthiers bent sides for years over hot pipes, but make sure that the pipe is not iron or steel as it will stain the side wood terribly. Thick walled aluminum or brass (check with a boat yard) will work fine. Figure out how to support it, and then you can even heat it with a propane torch flame in the pipe. Be sure not to get in front of it, though!

    Spanish luthiers would often use a vertical brass pipe with air holes in the bottom and drop alcohol soaked cotton balls in that they lit. Same alcohol they mixed their shellac with and probably nipped on from time to time. Not de-natured!

    While I usually use Fox or Doolin-style benders with heat blankets, I also have a brass pipe bender in which I have a heating element that screws into a ceramic light bulb socket. It's great for one-offs or tight sections.

  8. #7
    Join Date
    Jul 2004
    Location
    Adelaide Hills
    Age
    66
    Posts
    3,803

    Default

    Quote Originally Posted by snadyross View Post
    I am building a classical guitar using Macassar mahogany for the sides and back. I'm getting towards the stage where I need to bend the sides to the necessary voluptuous curves. I don't want to invest $200 plus in a bending iron for this project and wondered if there was anyone out there (preferably in or around Adelaide) who had a suitable device which I might be able to use.
    Ive got an electric bending iron you can borrow. Im up in Stirling so youll have to take a drive up the freeway to collect it.

    Ive also got a thermal blanket jig. You'd have to make up a form to fit same but its not a huge job.

    Pm me if youre interested. Im not around home alot at the moment as Im away working but Im sure we can arrange a time to meet up.

    Cheers Martin
    Whatever note you blow youre never more than a semitone away from the correct one....(Miles Davis)

  9. #8
    Join Date
    Oct 2007
    Location
    Santa Cruz, CA, USA
    Age
    80
    Posts
    44

    Default

    Have you bent sides before? Ebony is not the easiest wood to bend the first time, and a cracked side is going to cost a bundle. You might consider trying to get some "SuperSoft II", a product that makes wood bending much easier that folks on the "OLF"...the Official Luthiers' Forum...have been having good luck with.

  10. #9
    Join Date
    Jul 2004
    Location
    Adelaide Hills
    Age
    66
    Posts
    3,803

    Default

    Hi Rick,

    Theyve got you flagged as a novice....I think we need to get that changed .

    Im trying to work out where the ebony got into this thread. The original post was about bending mahogany. Did I miss something?

    I havnt tried Supersoft but know of quite a few people who have had success with the product. I believe its quite often used here in Australia by people into veneering.

    Cheers Martin
    Whatever note you blow youre never more than a semitone away from the correct one....(Miles Davis)

  11. #10
    Join Date
    Oct 2007
    Location
    Santa Cruz, CA, USA
    Age
    80
    Posts
    44

    Default

    Oops, my bad! I saw Macassar and my brain went to ebony...

    Well, frankly, mahogany isn't the easiest wood to bend either...in spite of all the mahogany guitars out there.

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