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  1. #1
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default My First LP Build

    The base of the body is Fijian Mahogany as you can see from the second body shot I stuffed up my calculation of the top piece which is Maple. An old fella at our shed said to me the other day his boss used to tell him - "Measure three times and cut once."
    That has become my new mantra. If in doubt I ask.

    The neck is Victorian Mountain Ash. I'm doing my work at my Men's Shed. I got to christen our brand new router table. The thrill of seeing the final shape appear from the block was so amazing. I see and feel (it's very visceral) how this caper gets into your blood.
    I cut as much away using the drop saw before going to the router table as possible. The less stress on the bit the better was my motive. The way the router took off the excess was amazing.
    I'll take some new photos today and get them up for people to have a look. To all of those who have given advise I'm very grateful. This is a great experience and soooo rewarding thus far.
    If I can do this I'm sure many others can too.
    Kerry Larkan

    Melbourne Australia

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  3. #2
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default Body routing

    This week I've managed to route the body outline after removing the bulk with the drop saw. Also got to cut and glue the neck head.
    The tape on the body is the double sided tape used to hold the template.
    Kerry Larkan

    Melbourne Australia

  4. #3
    Join Date
    Feb 2009
    Location
    Gippsland, Victoria
    Posts
    228

    Default

    Looking great Kerry. Gotta luv the Mens Shed, especially if you live in a tiny box in the city.
    What are you using for the fretboard?
    Are you concidering any cavities in the body or going full solid?
    Btw, check out Wal cen's thread (if you havent already). He's been building an LP since forever, but he's done an imaculate job of it so far, and he's a top bloke!
    Cant wait to see how you go with this one

  5. #4
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default

    Thanks Aussie yes he is a good bloke. He has helped me with several things and sent me a couple of templates for back covers, plus some other bits and pieces too.
    I've cut the caveties and the wiring channel from the back but yet to do the topside caveties. I've just started drilling the bulk out of the neck mortise and will finish it with the router.
    Just got an all signing all dancing drill press and a set of faucner bits at the Shed. I can't believe what a dream it was with the new gear. I'll take some snaps to show you. I'll also photograph the jigs used for both jobs and add them too.
    Kerry Larkan

    Melbourne Australia

  6. #5
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default

    A bit more progress with the neck slot drilled out using a forstner bit to remove the bulk. I'd already fitted the template for the routing which you can see on top of the body. I decided to leave it there while I did the drilling.
    Between the body and the drill press table is a jig which is inclined 4.4 degrees to the slot is on an angle. Not really necessary for the drilling process but is for the routing.
    Getting the base of this slot to the correct depth and angle is giving me nightmares.....we'll get there. The first jig I made is useless as the router is too high and cannot reach the template guide. I'm trying another approach and making another jig. See how we go and I'll be sure to get more shots. Any suggestions are welcome.

    The other big job this week was the truss rod slot. This was pretty easy and done on our new router table which is amazing.
    Kerry Larkan

    Melbourne Australia

  7. #6
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default The Build goes on

    Some more progress this week.
    The mortise for the neck is done and is very snug. Did it using the router table for the mortise and did the tenon with a hand held router and an angled template to give me the right angle to throw the neck back on a 4.4 degrees.

    Have also spent some time shaping the body top. This needs more work but is close to finished. I have drilled the four pot holes and want to use a spade drill bit to countersink the top washer and nut as there is not a lot of thread protruding through when the pots are held in place. I used a drill press to drill the pot holes out and then a spade drill bit. Finally I used my Dremel to get the shape right so the pots would sit flat.

    I've also drilled the holes for the string anchor points on the body. Again I used our brand new drill press after spending time doing a trial run on some scrap wood just to make sure I'd got the diameter right and the anchor points were tight. Once I was happy I had it all right I drilled the body. I've decided to not fit the screw anchor points till after painting. Please let me know if this is a mistake?

    Now I understand the comments I've read over and over again about the pleasure in guitar building it is such a buzz and as other people have said - It get's in the blood.....
    Thanks everyone for your help thus far
    Kerry Larkan

    Melbourne Australia

  8. #7
    Join Date
    Sep 2007
    Location
    Sydney
    Posts
    489

    Default

    Looks good. Starting to resemble a strummer.

  9. #8
    Join Date
    Nov 2008
    Location
    Florida
    Posts
    37

    Default

    Really nice!

  10. #9
    Join Date
    Nov 2010
    Location
    Melbourne
    Posts
    210

    Default Fret inlays n Truss Rod

    Finally got my Drumel drop router accessory which has enable me to do the inlays. You'll notice the photo is not a close up....inlays could be better. More practise needed to get to Peter Browns level a lot more. Some saw dust and epoxy and some sins will be hidden. I'll sand this down and go agin to be sure to get every cavity....feel like a dentist especially using the Dremel.
    All in all I'm pretty happy for a first time effort.

    Then it was onto fitting the truss Rod which was not too difficult. Routed the channel on a router table. I just cut the filler from the neck off cuts and routed a channel up the centre.
    Went to Cost Less Bolts in Moorabin to get a thread die to thread the end of the Truss Rod. I never realised it wasn't threaded both ends till it arrived but then it makes sense to leave that till you know exactly what length is required. Threading was a breeze just small increments forward then back a little each time plus some oil and Bobs ya uncle.
    So in these shots you can see both ends just prior to gluing in the filler piece.

    Next is fitting the headstock laminate and drilling the holes for the headstock gear. Getting lots of comments from the boys at the shed. And some I'm not able to repeat but all in good spirits and with a lot of humour which is great.
    Kerry Larkan

    Melbourne Australia

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